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A Simplified Model for Semi-continuous Casting of Steel
Snapshots of the liquid fraction during the semi-continuous casting process without EMS (case A) and with M-EMS (case B) are shown in Fig. 3. The red and blue regions represent pure liquid and solid, respectively. The mushy zone is shown between the red and blue regions. Stages P0, P1, and P2 are the … See more
To estimate CET phenomena in the cast slab, the contours of G/V1/2 are plotted in Fig. 4. In case A without EMS, the contours of G/V1/2 are almost vertical. G/V1/2 … See more
We compared a cellular automata (CA) simulation with the CET results predicted by the Hunt criterion. Because CA does not use the Hunt criterion for nucleation, … See more
To predict the microporosity using the Niyama criterion, we plotted the contours of G/R1/2 at fS = 0.9 in the cast slab, as shown in Fig. 7. Regardless of the M-EMS … See more
From steel to semi-finished products - tec-science
Jun 21, 2018 · Semi-finished products are mainly produced by (discontinuous) ingot casting or by continuous casting. With ingot casting, the molten steel …
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Continuous casting transforms molten metal into solid on a continuous basis and includes a variety of important commercial processes. These processes are the most efficient way to …
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Vertical semi-continuous casting - SMS Concast
Vertical semi-continuous casting (VERSCON) is a viable alternative solution to ingot casting for smaller production units in the range of 50,000 to 200,000 t/y. The vertical semi-continuous casting process is not a new, but a practical …
Direct Chill (DC) casting - SubsTech
Dec 13, 2023 · Dr. Dmitri Kopeliovich Direct Chill (DC) casting is a vertical semi-Continuous casting process used for fabrication cylindrical billets or rectangular ingots/blooms from non …
Semi-continuous casting (SCC) technique, combining some merits of continuous and ingot castings, has been proposed for production of steel strand of large formats[1-2]. The strand of …
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Continuous casting process involves moving solid billet that controls the flow of liquid metal. Simulation of this process requires modeling the motion of the solid metal and the interaction …
A Iarge semi-continuous casting process has been devefoped with a maximum mofd size of 700 x 1 400 mm to replace the large-sized ingot casting process. Extra low casting speed (0.05 …
We developed a simplified heat-transfer model to simulate the semi-continuous casting of steel. The com-plicated fluid flow enhanced by natural convection and electromagnetic stirring …
A new method of semi-continuous casting of AZ80 Mg alloy billets …
Sep 1, 2011 · A novel method LFEC + UC, which simultaneously applied low frequency electromagnetic and power ultrasonic vibration to the melt during semi-continuous casting …
15 Different Types of Casting Process Explained [with …
May 16, 2023 · Additionally, semi-continuous casting products like billets, ingots, bars, etc., are produced by the vertical cast. This method carefully controls the rate at which molten metal is poured into an open-ended, water-cooled mold.
Continuous Casting: Working, Process, Diagram, Types, …
This process is referred to as the semi-continuous casting and direct chill continuous casting process used to produce cast iron, steel, copper and aluminium slabs and blooms of 300mm …
Direct-Chill Casting - Total Materia
Explore the process of Direct-Chill (DC) casting, a common semi-continuous casting practice in non-ferrous metallurgy. Learn about the three cooling zones, the history of DC casting, and …
Semi-continuous casting of magnesium alloy AZ91 using a …
Dec 1, 2015 · In a typical DCC process, it takes about five to ten minutes to reach a quasi-steady state. Depending on the casting speed (which normally varies between 40 and 100 mm/min for …
Semicontinuous Casting Molds - Hifounder Graphite
Semi-continuous casting is a process that involves controlling the flow of molten metal and the entire casting procedure through a control system made up of various sensors during the …
V-method Casting vs Semi-continous Casting – ZHY Casting
Jun 27, 2023 · V-method casting excels in producing castings with superior surface finish and dimensional accuracy, while semi-continuous casting offers high production rates and cost …
Continuous casting is used to mass produce basic metals into long, semi-finished shapes with constant cross section, which are later processed into over 800 million tons of steel, 20 million …
Semi-continuous casting of alloy and its simulation.
In the research work herein, analytical and computational aspects of multi-resolution simulation framework for dynamic casting processes (i.e., continuous and semi-continuous casting)...
News - Continuous Casting Machine: The most efficient way to …
The continuous casting process is designed to produce high-quality semi-finished products with minimal defects. The controlled environment of the caster ensures uniform cooling and …
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Continuous Casting
2. Semi-Continuous Casting of Aluminum Over 90% of commercial aluminum alloys are cast by semi-continuous vertical casting machines, typically as 0.05 - 0.5m diameter round sections. …
Numerical Simulation of Casting Filling Process Based on SPH …
6 days ago · With the continuous advancement of computer technology and the deepening understanding of the casting process, the SPH-FEM coupling method is expected to be further …
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