1. Start by gluing the many prongs of the top dome of the helmet together along their edges. Wear gloves and work slowly gluing from the middle to...

2. Again, glue the prongs of the back of the helmet from base to end. Then glue the back of the helmet to the dome, lining up the edges of the part...

3. Find the parts that make up the eyes and forehead/ side area and start curving and folding them into the shape you see in this picture. Glue the...

4. Image #4 shows that the parts we are building next are called, "3814-7 Auto Seal Conduits." Did you know that Stormtrooper helmets had...

5. This is the trickiest part, but after this, you're done. I don't know exactly what to call these parts, so I'm going with "nose" and &...

6. Time to close 'er up. Find the parts shaped like a comma "," (front heat dispersion vents in Image #5) and glue them overlapping insid...

7. Here's what you'll need for finishing further:Tap Plastic's Magic sculptplastic measuring cups for mixingcraft sticks, also for mixingcheap 1.5&...

1. Print out the templates on a desktop printer or CNC cutter. Check out the printing tips page to plan for your tool or printing strategy.Let's st...

2. Use your rolling pin perpendicular to the longest edge, roll the facemask part into shape. Take a little extra time to roll the curves on the fr...

3. Use your metal straight edge ruler to connect the endpoints of the blue lines (See the template files for blue lines if you did not ink print th...

4. I am a teacher after all, so let's dig out a bit of geometric vocab and put these terms to good use.There are three parts in this template that...

5. Slide the dome up through the inside of the hemet (watch out for the inset you just attached in the back). Allow the dome to sit just slightly i...

6. Glue around the edges and press this rectangular prism onto the side of the helmet. Line up the middle of the part with the middle ridge in the...

7. Use the metal straightedge technique to fold the base of the range finder as shown in the first image in this step. Then glue the shape together...

8. To attach the range finder, line up the base of the antenna with the top of the rectangular prism on the left side (left if you are facing the h...

9. If you are desktop printing and hand cutting parts:Download the template parts for your printer size. Print and cut out the template parts. Tape...